Water hammer is a sudden increase in pressure in a pipeline caused by a rapid change in the flow rate of water. Positive water hammer occurs due to abrupt closing of the valve, and negative water hammer occurs due to abrupt opening. Positive water hammer is very undesirable for heating and water supply systems.
The consequences can be - cracks in the pipes, failure of the pump, heat exchanger, water meter, pressure gauge and other pressure equipment, and of course the cessation of water and heat supply to the house, flooding of the neighbors in the apartment from the lower floors. Worst of all is the rupture of the pipeline. Constant exposure to shock can lead to depressurization of even a new water supply.
Causes of water hammer
In a modern system, instead of threaded valves, which provide for a smooth shutoff of the water flow, more often they use Ball Valves, which sharply overlap the system. They are convenient and reliable in use, but the number of water hammers increases with their use in the system.
If the water supply system is not properly installed, then water hammer can also occur using valves. The main reason - sharp transitions in pipe diameter. When a liquid moves under pressure through a large diameter pipe and reaches the place where the pipe "narrows" - this can also cause problems, since any obstacle in the path of a liquid moving at a speed changes its volume and, accordingly, pressure. This also applies to sharp turns and pipeline bends. Pipelines with a pipe diameter of up to 100 mm and wiring over long distances are the least protected from such an impact.
Water hammer also occurs due to the formation of air voids, especially at a pipe bend.
The figure below clearly shows what happens to the pipe when the tap is abruptly closed - water hammer:
Ways to prevent water hammer
You can protect the water supply system of a house or apartment in different ways:
Compensators and water hammer dampers- special devices that are able to take in a part of the liquid from the general system when the pressure increases, reducing it in this way.
If your home is supplied with water from an autonomous source using pumping equipment, then use hydraulic accumulator. It is part of the pumping stations and is a tank with a rubber membrane, where, during a water hammer, excess water will be discharged until the system pressure normalizes. A pressure switch is an element that will not save you from water hammer, but will turn off the pump when you turn off the tap and the pressure exceeds a certain value. In this case, it must be borne in mind that the pump will not turn off instantly. Use a pump with a frequency converter that automatically regulates its operation and ensures smooth starting and stopping. A sharp increase in pressure in the system, which leads to water hammer, is excluded.
As a shock absorber, you can use a pipe made of elastic plastic or heat-resistant reinforced rubber, which will dampen the energy of water hammer.
The most vulnerable to hydraulic shocks are long pipelines, for example, underfloor heating. To secure such a system, it is equipped with a thermostatic valve.
Thermostat with super protection. Sometimes a thermostat with special protection against water hammer is used. Such devices have a spring mechanism installed between the valve and the thermal head. With excess pressure, the spring is activated and does not allow the valve to close completely, as soon as the power of the water hammer decreases, the valve closes smoothly. Install such a thermostat strictly in the direction of the arrow on the housing.
Scheme of the hydraulic shock compensator device
The diagrams above show examples of how to properly install expansion joints. They can be mounted horizontally or vertically, on cold and hot water collectors or on any section of the pipeline leading to the end point of water consumption.
Here it is necessary to pay attention to the fact that water stagnation at the entrance to the compensator must not be allowed, otherwise bacteria may begin to multiply in the system. Therefore, the instruction does not allow its installation at the top of the riser.
According to statistics, more than half of pipeline accidents are not due to corrosion or material fatigue. Their cause is water hammer in the water supply system. But they can be completely avoided if you immediately mount the system in accordance with all the rules, and equip it with special devices that dampen the shock wave.
The protection measures listed above will be more effective if they are applied in a complex manner, and it is always possible to neutralize the unpleasant consequences of water hammer and extend the life of pipes and household appliances.
Pressure plays an important role in the heating system. It is due to the pressure difference that the liquid moves through the pipeline. Pressure directly affects the flow rate. But a sharp change in pressure in one side of the pipeline can provoke the destruction of the pipeline, so water hammer compensators are installed in the system. They look like containers, divided into two parts by means of an elastic partition. In one part - air, and the second is connected to the highway. When the pressure increases, the membrane flexes into the air zone, and when the pressure decreases, the volume of air increases, which helps to compensate for the water pressure.
You can buy water hammer compensators inexpensively in a store that specializes in the sale of goods for heating systems and water supply. A huge range of compensators allows you to make a choice in favor of a device that is of high quality.
You can buy water hammer compensators in bulk, made of brass alloy. The inner membrane is made of durable plastic. The small size of the parts is a definite advantage for them. This simplifies their installation even in conditions of rather tight space dimensions.
Affordable pricing policy makes it possible to buy water hammer compensators in the Uni-Fitt online store ("Uni-Fitt") in large quantities. Such a system will ensure the protection of water supply, both in large-scale enterprises and in standard conditions. Water hammer compensators, the price of which is affordable, have a fairly good resource, provided that all technical parameters are selected accordingly.
Buying water hammer compensators with delivery to any region of Russia will not be a problem for you.
General information about water hammer
Water hammer is an abrupt change in the pressure of a fluid flowing in a pressure pipeline that occurs when a sudden change in flow velocity occurs. In a broader sense, water hammer is a rapid alternation of “jumps” and “dips” in pressure, accompanied by deformation of the fluid and pipe walls, as well as an acoustic effect similar to a hammer hitting a steel pipe. With weak hydraulic shocks, the sound manifests itself in the form of “metallic” clicks, however, even with such seemingly insignificant shocks, the pressure in the pipeline can increase quite significantly.
The stages of water hammer can be illustrated by the following example ( fig.1): let a single-lever tap or mixer be installed at the end of the apartment pipeline connected to the house riser (it is these mixers that allow you to shut off the flow relatively quickly).
Fig.1. Water hammer stages
When the valve is closed, the following processes occur:
On the rice. 2 the stages of water hammer are shown graphically.
Rice. 2. Graphs of pressure change during hydraulic shock.
Schedule on rice. 2a shows the development of hydraulic shock when the pressure of the liquid in the shock wave discharge zone does not fall below atmospheric pressure (line 0).
Schedule on rice. 2b displays a shock wave, the rarefaction zone of which is below atmospheric pressure, but the hydraulic continuity of the medium is not violated. In this case, the liquid pressure in the rarefaction zone is lower than atmospheric pressure, but no cavitation effect is observed.
Schedule on fig.2c displays the case when the hydraulic continuity of the flow is violated, that is, a cavitation zone is formed, the subsequent collapse of which leads to an increase in pressure in the reflected shock wave.
Varieties of hydraulic shocks and basic design provisions
Depending on the speed with which the shut-off device on the pipeline is closed, water hammer can be "direct" and indirect. "Direct" is called a shock, in which the flow overlap occurs in a time less than the shock period, that is, the condition is met:
T 3 ≤ 2L/c,
where T 3 is the closing time of the locking organ, s; L- the length of the pipeline from the locking device to the point at which constant pressure is maintained (in the apartment - to the riser), m; With is the shock wave velocity, m/s.
Otherwise, the water hammer is called indirect. With an indirect impact, the pressure jump is much smaller in magnitude, since part of the flow energy is damped by partial leakage through the shut-off device.
Depending on the degree of flow blocking, the water hammer can be complete or incomplete. A complete blow is one in which the shut-off element completely blocks the flow. If this does not happen, that is, part of the flow continues to flow through the shut-off organ, then the water hammer will be incomplete. In this case, the difference in flow rates before and after shutoff will be the calculated velocity for determining the magnitude of water hammer. The magnitude of the pressure increase during direct full hydraulic shock can be determined by the formula of N.E. Zhukovsky (in Western technical literature, the formula is attributed to Alievi and Michaud):
Δp = ρ ν s, Pa,
where ρ – density of the transported liquid, kg/m 3 ; ν is the speed of the transported fluid until the moment of sudden braking, m/s; With is the velocity of shock wave propagation, m/s.
In turn, the shock wave propagation velocity c is determined by the formula:
where c 0- the speed of sound propagation in a liquid (for water - 1425 m / s, for other liquids can be taken according to tab. one); D– pipeline diameter, m; δ – pipe wall thickness, m; E f is the bulk modulus of elasticity of the liquid (can be taken according to tab. 2), Pa; Eating is the modulus of elasticity of the pipe wall material, Pa (can be taken according to tab. 3).
Table 1. Characteristics of liquids
Table 2. Characteristics of pipe wall materials
If we take into account that the speed of water movement in apartment systems should not exceed 3 m / s (clause 7.6. SNiP 2.04.01), then for pipelines made of various materials, it is possible to calculate the magnitude of the pressure increase with a possible direct full hydraulic shock. Such summary data for some pipes are presented in tab. 3.
Table 3. Pressure increase during water hammer at a flow velocity of 3 m/s
Pipe material and dimensions | Shock wave speed, m/s | Δp, bar |
Metal polymer |
||
Polyethylene |
||
Polypropylene |
||
Steel (VGP normal pipes) |
||
With indirect water hammer, the pressure increase is calculated by the formula:
AT tab. four the average response time of the main apartment fittings is given. For each type of this fitting, the length of the pipeline is calculated, more than which the water hammer ceases to be direct.
Table 4. The length of the direct impact section for water shut-off valves
Possible consequences of hydraulic shocks
In apartment networks, the occurrence of water hammer, of course, does not entail such large-scale destructive consequences as on large-diameter main pipelines. However, even here they can cause a lot of trouble and loss, if you do not take into account the possibility of their occurrence.
Periodically recurring hydraulic shocks in apartment piping can cause the following troubles:
– reduction of service life of pipelines. The normative service life of internal pipelines is determined by the totality of characteristics (temperature, pressure, time) in which the pipe is operated. Even such short-term, but often recurring, alternating pressure surges and dips that occur during hydraulic shock significantly distort the picture of the operational mode of the pipeline, reducing its trouble-free operation. To a greater extent, this applies to polymer and multilayer pipelines;
- extrusion of gaskets and seals in fittings and pipeline connectors. Elements such as piston pressure reducers, ball valves, valves and mixers with rubber gland rings, o-rings for compression and press connectors, as well as rings for half-strings (“American women”) are subject to this. In apartment water meters, extrusion of the sealing ring between the measuring chamber and the counting mechanism can lead to water entering the counting mechanism (Fig. 3);
Rice. 3. Water ingress into the counting mechanism of the water meter as a result of gasket extrusion
- even a single water hammer can completely disable the instrumentation installed in the apartment. For example, the bending of the pressure gauge needle from interaction with the restrictive pin is a clear sign of a water hammer that has taken place (Fig. 4);
Rice. 4. Characteristic damage to the pressure gauge by water hammer
- each water hammer in an apartment pipeline made of polymeric materials, made on crimp, press or sliding connectors, inevitably leads to a microscopic "slipping" of the connector from the pipeline. In the end, there may come a moment when the next water hammer becomes critical - the pipe will completely “creep out” of the connector (Fig. 5);
Rice. 5. Violation of the crimp connection MPT as a result of the impact of water hammer
- cavitation phenomena that can accompany hydraulic shock are often the cause of cavities in the spool and valve body. The collapse of vacuum bubbles during cavitation simply “gnaws out” pieces of metal from the surface on which they form. As a result, the spool ceases to fulfill its function, that is, the tightness of the shut-off organ is broken. Yes, and the body of such fittings will fail very quickly (Fig. 6);
Rice. 6. Cavitation destruction of the inner surface of the surge in front of the solenoid valve
- a special danger for apartment pipelines made of multilayer pipes is the zone of shock wave discharge during hydraulic shock. If the adhesive layer is of poor quality or there are non-glued areas, the vacuum formed in the pipe tears off the inner layer of the pipe, causing it to “collapse” (Fig. 7, 8).
Rice. 7. Multilayer polypropylene pipe affected by water hammer
Rice. 8. "Collapsed" metal-polymer pipe
With partial collapse, the pipe will continue to perform its function, but with much greater hydraulic resistance. However, a complete collapse can also occur - in this case, the pipe will be blocked by its own inner layer. Unfortunately, GOST 53630-2009 "Multilayer pressure pipes" does not require testing of pipe samples at an internal pressure below atmospheric. However, a number of manufacturers, knowing about such a problem, include in the technical specifications a mandatory clause on checking the pipe under vacuum. In particular, each roll of VALTEC multilayer pipes is connected to a vacuum pump, which brings the absolute pressure in the pipe to 0.2 atm (-0.8 barg). Then, with the help of a compressor, a polystyrene foam ball with a diameter slightly smaller than the design inner diameter of the pipe is driven through the pipe. Rolls through which the ball could not pass are mercilessly rejected and destroyed;
- Another danger lurks in case of water hammer internal pipelines of hot water supply. As you know, the boiling point of water is closely related to pressure ( tab. 5).
Table 5. Dependence of the boiling point of water on pressure
If, for example, hot water with a temperature of 70 ° C enters the apartment pipeline, and in the zone of rarefaction of the water hammer the pressure drops to an absolute value of 0.3 atm, then in this zone the water will turn into steam. Taking into account that the volume of steam under normal conditions is almost 1200 times greater than the volume of the same mass of water, it should be expected that this phenomenon can lead to an even greater increase in pressure in the shock wave compression zone.
Methods of protection against water hammer in apartment systems
The most effective and reliable way to protect against water hammer is to increase the time for shutting off the flow with a shut-off device. This method is used on main pipelines. The smooth closing of the valve does not cause any destructive disturbances in the flow and eliminates the need to install bulky and expensive damping devices. In apartment systems, this method is not always acceptable, because. “one-handed” lever mixers, solenoid valves for household appliances, and other fittings capable of shutting off the flow in a short period of time have firmly entered our everyday life. In this regard, apartment engineering systems already at the design stage must necessarily be designed taking into account the risk of water hammer. Structural measures, such as the use of elastic inserts, compensation loops and expanders, are not widely used. At present, the most popular fittings specially designed for this purpose are pneumatic (piston, Fig. 9a, and membrane, Fig. 9b) or spring (Fig. 9c) hydraulic shock absorbers.
Rice. 9. Types of hydraulic shock absorbers
In a pneumatic damper, the kinetic energy of the fluid flow is damped by the energy of air compression, the pressure of which varies along the adiabatic with the exponent K = 1.4. The volume of the air chamber of the pneumatic damper is determined from the expression:
where P 0 is the initial pressure in the air chamber, P K is the final (limiting) pressure in the air chamber. In the above formula, the left side is an expression for the kinetic energy of the fluid flow, and the right side is the expression for the air compression energy.
Spring parameters for spring compensators are found from the expression:
where D pr is the average diameter of the spring, I is the number of turns of the spring, G is the shear modulus, F to is the final force acting on the spring, F 0 is the initial force acting on the spring.
There is an opinion among designers and installers that check valves and pressure reducers also have the ability to absorb water hammer.
Check valves, indeed, by cutting off part of the pipeline at the moment of a sharp shutdown of the flow, reduce the estimated length of the pipeline, turning a direct blow into an indirect, less energy. However, closing abruptly under the influence of the shock wave compression stage, the valve itself becomes the cause of water hammer in the pipeline located before it. In the discharge stage, the valve opens again, and, depending on the ratio of the lengths of the pipes before the valve and after it, a moment may come when the shock waves of the two sections will add up, increasing the pressure jump. Piston pressure reducers cannot serve as hydraulic shock absorbers due to their high inertia - due to the work of friction forces in the piston seals, they simply do not have time to respond to an instantaneous pressure change. In addition, such gearboxes themselves need protection against water hammer, which causes the sealing rings to be squeezed out of the piston seats.
Membrane pressure reducers have the ability to partially absorb the energy of water hammers, but they are designed for completely different force effects, so the work to dampen frequent water hammers will quickly disable them. In addition, a sharp closing of the gearbox during a shock wave leads, as in the case of a non-return valve, to the occurrence of a shock wave in the area up to the gearbox, which is not protected by a membrane.
Among other things, apartment water hammer dampers, in addition to fulfilling their main task, perform several more functions that are important for the safe operation of apartment pipelines. These functions will be considered using the VALTEC VT.CAR19 membrane hydraulic shock absorber as an example (Fig. 10).
Water hammer absorber VT.CAR19
Rice. 10. Water hammer damper VALTEC VT.CAR19
The residential hydraulic shock absorber VALTEC VT.CAR19 structurally consists (Fig. 11) of a spherical body made of AISI 304L stainless steel ( 1 ), with rolled EPDM membrane ( 2 ). Due to small bulges on the surface of the membrane, its loose connection to the body and the maximum contact area of the membrane with the transported medium are ensured. The damper's air chamber is at a factory pressure of 3.5 bar, which ensures the protection of apartment pipelines, the pressure in which does not exceed 3 bar. The extinguisher can also protect pipelines with a working pressure of up to 10 bar, but in this case it is necessary with a pump connected to the nipple ( 3 ) increase the pressure in the air chamber to 10.5 bar. In the case when the operating pressure in the apartment network is lower than 3 bar, it is recommended through the nipple ( 3 ) let some of the air out of the chamber up to Pwork + 0.5 bar.
Fig.11. Construction of the absorber VALTEC VT.CAR19
The technical characteristics and overall dimensions of the absorber are given in tab. 6.
Table 6. Specifications of VALTEC VT.CAR19
Characteristic name | Meaning |
||
Working volume | |||
Air chamber pre-pressure factory setting | |||
Maximum pressure during water hammer | |||
Maximum operating pressure in the protected apartment pipeline | |||
Medium temperature range | |||
Dimensions (see sketch): | |||
H - height | |||
O - diameter | |||
G - connecting thread | |||
Material: | |||
Stainless steel AISI 304L |
|||
Membrane |
The damper is able to protect pipelines from water hammer, the pressure at which increases up to 20 bar, therefore, before installing the damper, it is necessary to check how much water hammer can occur in a particular apartment pipeline. The calculation of the possible pressure during water hammer Р gu can be calculated by the formula:
, bar.
The ratio Ewater/Est for pipelines made of different materials is taken according to tab. 2.
Reliably protecting apartment pipelines from water hammer, the damper VT.CAR19, due to its design features, is able to absorb excess water formed when the incoming water is heated. cold water during the interruption of water use. For example, if water with a temperature of +5 ° C enters an apartment equipped with a reducer or a check valve at the inlet, and it warms up to 25 ° C overnight (the usual air temperature in the bathroom), then the pressure in the cut-off section of the pipeline will increase by:
∆P = β t Δt/β v \u003d 0.00015 (25 - 5) / 4.9 10 -9 \u003d 61.2 bar.
In the above formula βt is the coefficient of thermal expansion of water, and β v is the coefficient of volumetric compression of water (the reciprocal of the modulus of elasticity). The formula does not take into account the thermal expansion of the material of the pipe itself, but practice shows that each degree increase in the temperature of the water in the pipeline increases the pressure from 2 to 2.5 bar.
This is where the second function of the membrane hydraulic shock absorber is required. Having taken in some of the water from the heating pipeline, it will save it from excessive load and help to avoid an emergency. AT tab. 7 the maximum lengths of pipelines protected by the damper VT.CAR19 from thermal expansion of the liquid are given.
Table 7. Maximum length of pipelines protected from thermal expansion (at ΔТ = 20°C)
As for residential hot water pipelines, here too the VT.CAR19 absorber performs an important task of preventing water from boiling in the zone of shock wave discharge. By absorbing the energy of the water hammer, the absorber eliminates this danger as well.
The greatest efficiency of the hydraulic shock absorber is achieved when it is installed directly in front of the protected reinforcement. In this case, the possibility of a water hammer is completely excluded (Fig. 12).
Rice. 12. Installation of absorbers directly in front of protected devices
In apartment systems, where pipelines do not have a significant length, it is allowed to install one damper per group of devices. In this case, it should be checked that the total length of pipeline sections protected by one extinguisher does not exceed the values set forth in tab. eight.
Table 8. Length of pipeline sections protected by one extinguisher
If the values specified in the table are exceeded, it is necessary to install not one, but several absorbers. In the event that the calculated water hammer pressure exceeds the maximum allowable pressure for a given absorber (20 bar for VT.CAR19), another type of device with higher strength characteristics should be selected.
In accordance with clause 7.1.4. SP 30.13330.2012 "Internal water supply and sewerage of buildings", the provisions of which came into force on January 1, 2013, the design of water folding and shutoff valves should ensure smooth opening and closing of the water flow. But this requirement is unlikely to be met, because trade offers residents a huge range of fittings and appliances in which smooth regulation is impossible. Taking this into account, the leading design and construction organizations of our country already now provide for the installation of residential hydraulic shock absorbers in their projects. For example, DSK-1 of the city of Moscow restructures production to perform apartment water supply input nodes according to the scheme shown in fig. 13.
Rice. 13. Apartment water supply unit DSK-1
You can download the full price list for FAR valves in Excel format.
Description
The phenomenon of "water hammer" occurs in the event of a sudden opening or closing of equipment (mixing valve drive, pump, etc.), which leads to the appearance of excess pressure in the system. The FAR water hammer compensator takes over the excess pressure, maintaining normal operating parameters for the system components. Also, its task is to significantly reduce noise from vibration, which occurs as a result of closing the water consumer.
Characteristics
1. The upper part of the body is CW617N brass;
2. Spring - AISI 302;
3. O-ring - EPDM;
4. Disc - plastic;
5. The lower part of the body is CW617N brass;
6. Clamping ring - brass CW614N;
7. Seal - EPDM.
Principle of operation
The overpressure is reduced by means of an air chamber and a steel spring connected to a double sealed plastic disc, which absorb most of the overpressure.
In the open position of the consumer, the pressure in the pipeline remains constant.
When the consumer is closed, the pressure in the pipeline increases, and the FAR water hammer compensator absorbs the excess pressure, protecting the system components.
Installation
When installing a water hammer compensator, make sure that its location does not create areas where water stagnation can occur, which leads to the growth of bacteria. For example, installation of an expansion joint at the top of a riser should be avoided.
Dimensions