LED lamps a few years ago deservedly gained popularity almost all over the world. Their strengths in comparison with incandescent or gas discharge lamps are obvious. Firstly, their service life is several times higher than that of the last two. If an incandescent lamp lasts about one year, and a mercury lamp lasts about four, then the operating time of an LED lamp can reach more than 10 years. Secondly, the LED lamp significantly saves energy. With the same flux of light energy, it consumes 8 times less electricity than an incandescent lamp, and 2.5 times less than a gas discharge lamp. In addition, the LED lamp does not use mercury vapor or other harmful substances, so their disposal does not require special equipment.
The only drawback of LED lamps is their price. Despite its constant decline, they are still inaccessible to the majority of the world's population. Like most electronic items, LED bulbs break sometimes. The cause of breakdowns can be poor-quality assembly, problems in the power supply, etc. Based on the cost of the lamp, in some cases it is cheaper to fix it yourself than to buy a new one, especially if we are talking about a product with a power of 20 watts and higher.
How to repair an LED table lamp with your own hands - later in the article.
The scheme of the LED lamp is quite simple and breakdowns in it are rare. In order to understand the causes of the breakdown, it is necessary to understand the principle of operation of this lamp. The usual "Ilyich's light bulb" is powered by alternating current with a voltage of 220 V. It uses the glow of a tungsten spiral in a vacuum flask. Accordingly, no additional devices are required. In the LED lamp, the opposite is true. The LED, which is a direct light source, is powered by direct current with low voltage (about 1V). Accordingly, the lamp must contain a device that converts alternating current to constant and reduces the voltage.
The ice lamp itself, the repair of which is to be done, consists of several parts:
In order to do the restoration of the LED light bulb with your own hands, you must have a minimum set of tools:
There are only two reasons why the lamp may not light:
Before you start disassembling the lamp itself, you must eliminate the first cause.
The procedure is as follows:
When the control glows, contact problems and wiring can be discarded and the LED lamp itself can be dealt with directly.
The procedure in this case is as follows:
When the cause of the breakdown is determined, you can proceed to resolve it:
Recently, new types of lamps have become extremely popular, having very high indicators of the quality of the glow. These are LED or, as they are also called, LED-lamps. For a relatively short period of time, this technology has replaced other analogues of lighting products, such as fluorescent, halogen and other types of lamps.
This circumstance is quite understandable, because the LED technology itself has a high working resource and long service life, which is one of the main quality indicators for lamps. But no one is immune from possible breakdowns and problems in the operation of LED-lamps, however, like any other. Therefore, it will not be superfluous to know exactly how the repair of LED lamps is carried out with your own hands.
In order for the repair to be completed successfully, it is necessary to understand the very device of such LED lamps, the components and components that are included in it. It is quite obvious that good indicators of the quality of the glow were achieved due to the high manufacturability of the original product.
Device of LED lamps:
If we consider in more detail each element of the LED lamp circuit, then you need to pay attention to the filling itself, because. the lamp body is not of particular interest for understanding the principle of operation of such a lamp.
So, the drivers, acting as a power supply for diodes, do not produce the voltage itself, but directly the direct current itself with a standard power of 220 volts. LED elements, which are the source of light in such lamps, produce it by converting the energy received from the driver.
The radiator acts as a cooling element to prevent the lamp device from overheating. The optical elements, which are also included in the structure of the lamp, convert the glow of the LEDs in such a way that this radiation is acceptable to the human eye.
The description of this circuit was taken on the example of one of the cheap Chinese analogues for 220V, but the structure of such lamps is almost the same, only manufacturers are different.
This stage of work is quite obvious, because not a single repair of any equipment can do without this procedure. However, this fact is quite controversial in relation to the disassembly of household lamps, but, in the case of LEDs, this is fully justified. There are two methods that can be used to parse led lamp do it yourself:
One of the most common failures in an LED lamp is the failure of the power supply, in which a resistor or capacitor can burn out. After disassembling the lamp housing, you need to check the performance of this unit by connecting it to a 220-volt AC mains. Of course, you can use measuring instruments to find out if there is voltage on the board, but they very often do not show this information.
If it turned out that the matter is still in the power supply, then the only way out of the situation is to replace it with a new one. Do-it-yourself repair, in this case, is almost impossible, because this will require special equipment, which simply cannot be in an ordinary apartment.
You should look for a power supply in various electronics stores, because it may not be available at ordinary points of sale of electrical goods. You need to purchase a standard 5W power supply. Then the power supply itself is replaced, which is a fairly simple matter for a person who is at least a little versed in electronics.
If your power supply is OK, then it makes sense to check the LED elements. Need to find out which diode is out of order? To do this, take a 9V battery and a resistor with a resistance of 1 kOhm, with which we check each diode individually.
LED Lamp Wiring Diagram
Having found a failed diode, it is necessary to close its outputs. If we take into account that the connection of the diodes is made according to the principle of a chain, then the closure of one of them will not lead to the loss of luminescence by other diodes. Further, you can’t do without a soldering iron, with which the non-working LED elements are soldered, and new diodes are installed in their place using the same soldering iron.
This type of LED lamp is most suitable for various repairs. The fact is that in such lamps all the LED elements are located on the very surface of the housing, which makes it possible to avoid the process of disassembling this lamp.
It is worth noting that this lamp operates on standard 220V. If a malfunction occurs, then the diodes can ring and, if necessary, replace them with new ones. You can do without replacing a failed element by closing it with a jumper, which will not affect the performance of the entire structure. However, the appearance of the lamp will be spoiled, and the absence of one or more LED elements will be noticeable to the eye.
In general, this element is one of the most reliable in the entire structure of the LED lamp. Very often there are cases when the entire filling of the lamp became unusable, and the driver retained its performance. There is still no definite opinion why the driver fails, but there is an assumption that this is due to a mismatch in certain performance indicators.
You can determine the problem with the driver by one sure sign - one or more LED elements are blinking. At the same time, the lamp does not cease to emit a glow, but this sign already indicates that a violation of the interaction circuit with the converter has been detected. If this happens, then only replacing the driver with a new one can help, which can be purchased on the radio components market by selecting it from the marking on the lamp.
Breaking a lamp is certainly a nuisance for its owner, but some benefit can be extracted from it. Having tried to repair the lamp with his own hands, a person begins to understand this issue, trying to fix this problem on his own, without resorting to the help of craftsmen. Thus, a person educates himself, achieves a certain success in a new sphere for himself. But there is a more practical benefit of repairing LED fixtures - it is the ability to upgrade and improve their performance.
The fact is that the circuits of some designs of LED lamps are not quite suitable for factory diodes installed on its board. This may affect the quality of the glow of the lamp, which, of course, will be, but not as bright as it may be stated in the technical data. Therefore, it makes sense to experiment a little by trying to replace them with new diodes.
In addition, the circuits of some 220 Volt lamps, especially for manufacturers from China, may not be complete, due to the fact that it may not have a rectifier and a capacitor. This leads to constant flickering and flashing of the lamp, which has a very negative effect on the human eye. Therefore, at home, it is quite possible to install the missing elements with your own hands, achieving better radiation.
LED technology is by far the most modern for use in lighting technology. However, a number of technological nuances have not yet been worked out, which should give such lamps more stable operation.
The design of these lamps is quite complex, it includes a considerable number of components that are at risk of breakage.
This fact significantly complicates the repair process with your own hands, because for its implementation you need a certain amount of technical knowledge. These are the primary skills of working with a soldering iron, and knowledge of radio engineering, and knowledge of the basics of electrics. In addition to this, you have to purchase relatively expensive components to replace failed elements.
Of course, this cannot please the average consumer, but the complex repair process is justified by the high manufacturability of the LED lamp itself. If you do not save on purchases yet, but purchase products from well-known manufacturers, then, quite possibly, the issue of repair will not arise for a very long time.
The price of LED lamps is quite high. Therefore, if such lamps are installed in your lamp and one of them has stopped working, then do not rush to throw it away. In this article, we will tell you how you can repair the LED lamp with your own hands.
Most LED lamps are made in China, and their quality often leaves much to be desired. According to statistics, two out of five LED lamps stop working within the first year of operation. Having bought three light bulbs, you should be prepared for the fact that one of them will burn out in the next year.
LED bulbs burn out differently than incandescent bulbs. If incandescent lamps simply cease to give light, then often the tungsten filament simply burns out in them. LED light bulbs burn out differently. They begin to make crackling sounds or smoke heavily (both options are possible at once), after which a strong crackle or pop often follows and the lamp stops working altogether.
But in fact, in an LED lamp, some of its elements often simply fail, which can be eliminated with simple manipulations with a soldering iron. In order to fix this problem with your own hands, you need to unscrew the LED light bulb.
Very often, the problem due to which LED bulbs stop working is burnt-out LEDs. They burn mainly due to improper or poor-quality installation. Burnt-out LEDs can be replaced and in eighty percent of cases the LED bulb will be usable again.
Also, after opening, we check whether the capacitor has been damaged. With power surges, it is he who can cause the failure of the LED lamp. To check if everything is in order with the capacitor, simply remove the printed circuit board from the box of the LED lamp itself.
The photograph shows that the capacitor is not just swollen, but it exploded. The pop before the LED bulb stopped working was the sound of the capacitor bursting. A broken capacitor will have to be replaced with a similar one.
In radio parts stores, finding such a capacitor is not difficult. It is desirable to find completely identical.
After purchasing all the necessary parts, you can start repairing the LED lamp. First, using a soldering iron, you need to unsolder the burned-out LED.
This is what the soldered LED looks like:
If you could not find the right LEDs, then you can simply short-circuit the contacts directly. To do this, use solder and a soldering iron.
Shorted contacts should look something like this:
Our next step is to install a new capacitor. To do this, using a soldering iron and solder, we install a new capacitor in place.
After the capacitor is soldered, the LED light bulb needs to be assembled. To do this, we install the printed circuit board back into the body of the LED lamp, and close it with a light-diffusing cap from above.
Turn on the switch and the LED light works again.
Now, dear readers, you have learned how to repair LED light bulbs with your own hands.
Due to the high cost of an LED lamp, throwing it out after a breakdown is not a good idea. It's a shame if it broke the day after the warranty expired. This article is especially relevant for those who have relatively new light bulbs, the brightness of which has not yet decreased after a short time of operation.
To determine the cause of the breakdown and carry out even a light repair of LED lamps with your own hands, you need to have enough knowledge about their structure and principle of operation. Practice shows that most models break down for trifling reasons, they can be fixed at home, even without sufficient experience in lighting technology.
A standard LED lamp consists of elements such as:
The principle of operation is very simple: an alternating current is supplied from the network through the contacts to the driver, where it is rectified and sent to the LEDs. Excess heat is removed using a radiator or a board on which the LEDs are located.
Despite the huge variety of LED lamps that have found application in all areas of modern life, their structure is identical and differs only visually. AT LED lamps there is a transformer (sometimes in addition to the driver, and sometimes instead of it).
You can read more about the purpose of each element and the principle of operation in a separate article devoted specifically to these issues.
How to repair an LED lamp? If it does not shine, then you should not immediately rush to disassemble it. First, you should still look for a box with a guarantee - what if today is the last day? Then urgently change. If the warranty has expired, then:
At the current stage, we have made sure that the problem is a malfunction of the LEDs in the light bulb, so now we are starting to diagnose and prevent it. What can be done to repair burnt out lamps?
It should be noted that it is in this way that Chinese chandeliers and Chinese LED light bulbs, including corn lamps.
The question is moved to a separate paragraph, because this problem is often found in everyday life, and many do not know how to fix the LED lamp in this case. Moreover, blinking is of two types:
The first case occurs due to the presence of a switch with an indicator. Its operation is ensured by the flow of a small current through a weak diode, so it glows. This current continues its way into the chandelier, charging the capacitor in the bulbs. When sufficient charge is accumulated, the driver tries to start the glow, but it stops instantly after the capacitor is discharged. Can this problem be solved at home? In such a situation, you need to use a resistor connected in parallel between the switch and the light bulb, which dampens the weak current. As an additional load, an incandescent lamp is used in the same circuit, a miniature version is enough for literally 10 watts. You can also change the switch to a version without an indicator.
It happens that flashing is observed even with a conventional switch. This is caused by incorrect connection of the contacts - the phase is supplied to the light bulb constantly, and zero opens. It will be correct if the switch opens the phase, and zero is constant. In a modern 220 volt lamp (for example, Gauss), the LEDs are protected from such exposure by installed resistors.
If there is a periodic shutdown of the lamps during their operation, this can be caused by two reasons: a constantly changing mains voltage or a malfunction in the contacts. The first problem is solved by stabilizing the voltage with the help of appropriate devices or replacing the light bulb with one that has a larger operating range. The second - in the way that is described in the repair point for LED lamps (dialing and wiping contacts, soldering damaged resistors and capacitors).
Repair of LED lamps can most often be done at home. For this it is enough to have digital multimeter, soldering iron, cotton swabs and alcohol. A thorough inspection of all important components and elements will identify the problem the first time, and careful work will restore the damaged areas. The main thing is not to throw out the light bulb at the first sign of a breakdown, most often the damage is so simple that it is doable to fix it yourself and takes very little time. And buying high-quality lamps (for example, Gauss) will give you a guarantee from the manufacturer.
When an electric incandescent lamp fails, it can be used for various crafts. To do this, you need to know how to disassemble the light bulb. The tools used are thin-nosed pliers and a screwdriver. Be sure to need gloves to protect your hands from cuts. The components of the lamp are shown in the photo below.
What does a disassembled lamp look like?
The lamp consists of electrodes with a spiral, a glass container and a base (in the photo - from left to right). The spiral is fixed on the electrodes, one of which is attached by soldering to the base sleeve, and the other - to its central contact. There is an insulating glass between the sleeve and the contact. When assembling the lamp, the sleeve is filled with an inert gas so that the spiral does not quickly oxidize and does not burn out.
Fluorescent and energy-saving lamps contain poisonous desks of mercury inside, you need to work with them carefully so as not to damage the flask.
An ordinary incandescent lamp can be easily disassembled, there are no harmful substances inside it. This is done in the following way:
Removing the "legs" of the incandescent lamp from the bulb
The work is connected with glass, so it is done over a box or sheets of paper.
The result is an original container made of heat-resistant glass, which can be used for the following crafts:
If a metal base is not needed, it can be carefully broken off by first scratching the junction with the bulb with a glass cutter or diamond file. You can lower the base into hydrofluoric acid or a mixture of hydrochloric acid and ammonium nitrate. After the metal dissolves, only the glass part will remain. You can also bend the base at the point of contact with the glass, and then crumble the glue and remove the flask. The old incandescent lamp has a not very strong connection, as a result of which it becomes easier to separate the base.
When unscrewing the lamp from the socket, it may break or separate without a base. To disassemble the cartridge, do the following:
A compact fluorescent lamp consists of a lamp with an electronic control gear (ECG) integrated into the housing in the area of the base. The lamp must not be disassembled as it contains poisonous mercury vapours, and the starter can be accessed for repair. To do this, use a flat wide screwdriver to unfasten the latches one by one, as shown in the figure below.
The process of disassembling a compact fluorescent lamp
Old lamps are hard to disassemble, because the plastic becomes hard from prolonged heating, and the latches break. They can be cut off by running a sharp blade along the seam several times, and then opening the halves. In the future, they will have to be glued together. Disassembly will be easier if you heat the case with a building hair dryer.
Inside there is an electronic ballast connected to the base contacts with short wires.
How a compact fluorescent lamp works
First of all, the multimeter checks the health of the filaments indicated on the board A1-A2 and B1-B2. Their resistance is 9-10 ohms. If a coil break is detected, it is shunted with a resistor with a power of at least 1 W and with the same resistance. This removes the diode shunting the filament.
Sometimes there is a fuse in the control circuit. If it burns out, a few ohm resistor is installed instead.
With serviceable threads, the condition of the board is checked: the presence of damage, burnt elements and the quality of the soldering. Then the serviceability of the parts is determined. Most often, a breakdown of transistors or a resonant capacitor occurs. Can fail: input limiting resistor, electrolytic capacitor, rectifier diodes.
Bulbs burn out on start up. Therefore, their durability is determined by the number of inclusions.
If both filaments burn out, the lamp can be recycled, and a serviceable electronic board can be used to power a tubular fluorescent lamp, if it is suitable for power.
You can extend the life of the CFL by drilling small holes for ventilation around the perimeter of the case (one row near the base and one in the middle).
LED lamps are dismantled for the purpose of repair. For this, it is not necessary to have great knowledge in the field of electronics. First of all, the voltage supply to the contacts of the cartridge into which the lamp is screwed is checked. If there is power, but it does not burn, then the reason is in the lamp. A simple way to check is to screw a working lamp into a socket. To test the circuit, the type of lamp is not important.
The case does not require tightness and the presence of a gaseous environment inside, although models that are completely similar in appearance to incandescent lamps have now become popular.
The bulb of the lamp is made of glass or plastic. In the upper part there is a diffuser of light rays made of plastic.
Socles are used the same as for incandescent lamps: E27 and E14. Foreign models have an E26 base and are often rated for 110 V.
The block consists of several groups of LEDs, which are soldered onto textolite or aluminum boards. Each lamp is connected in series.
Drivers are power supplies that convert the input voltage to the optimal voltage for groups of LEDs. Transformer power circuits are common. Drivers can be built into the case or run as a separate unit.
The light-scattering dome is arranged on latches, by unhooking which, you can access the inside. It can be attached to the housing with screws that must be unscrewed.
Disassembled LED lamp
After disassembly, the lamp power circuit is checked for external damage. If no burnouts are found, they are checked with a multimeter.
Burnout can be seen on the LEDs. In this case, they must be replaced. The rest of the parts are also called, and the faulty ones are replaced. It is recommended to replace the current-limiting capacitor with another one whose operating voltage is 400 V. If it is rated for 220 V, it may fail. When a suitable LED cannot be found, a 0.25 W resistor is connected instead, and the value depends on the lamp power.
The assembly of the LED lamp is done in the reverse order.
Making an LED lamp with your own hands
This way you can make a cheap and economical LED lamp, because the cost of the finished model is high, and low-quality products often come across.
The answer to the question of how to disassemble the light bulb correctly can be obtained by watching this video.
The incandescent lamp is easily disassembled, many crafts can be made from it, but it is impossible to use the lamp for its intended purpose. You can only restore electronic devices CFL control and LED lamps located inside the base.